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Heavy Turning Center

Heavy Turning Center

A turning center is also known as a CNC lathe. It is a machine that rotates a workpiece on a shaft so that a series of machining processes can be performed on it. Unlike the conventional semi-auto turning lathes, the turning centers are a more advanced machine tool. With the powerful auxiliary equipment such as quick tool changer (QTC), automatic tool changer (ATC), secondary spindle, and the CNC system, etc. they are capable of conducting various machining operations, such as cutting, knurling, and grinding.
BOSSUN:Leading Heavy Turning Center Manufacture in China

 

Anyang Qunzhi Machine Tool, formerly known as bosheng Machine Tool, has been established for more than 10 years. It now covers an area of 150,00 square meters and has more than 70 senior technicians and more than 300 technical personnel of various types.


It is a comprehensive machine tool manufacturing enterprise integrating machine tool R&D, manufacturing and technical consulting services.

 

Wide Range Of Application
Our products are used in many fields, such as Aviation, automobiles, ships, agricultural machinery, steel, engineering machinery, military industry, mining machinery, railway locomotives, mechanical processing, etc

 

One-Stop Service

  • Pre-sales

We will select the machine tool model according to the customer's needs, confirm the technical agreement with the customer, and complete the customer quotation

  • During sale

Track the details of machine tool purchase parts and workshop production and assembly details.

  • After-sales

After receiving the user's fault report, the technicians will communicate online and provide a response within 24 hours and a solution within 48 hours.

 

Professional Technical Team
We have more than 70 professional technical engineers to provide professional services.

 

Advanced Equipment
We have professional equipment, such as Boring and milling machining center, CNC grinder, etc.

Introduction of Heavy Turing Center

 

A turning center is also known as a CNC lathe. It is a machine that rotates a workpiece on a shaft so that a series of machining processes can be performed on it. Unlike the conventional semi-auto turning lathes, the turning centers are a more advanced machine tool. With the powerful auxiliary equipment such as quick tool changer (QTC), automatic tool changer (ATC), secondary spindle, and the CNC system, etc. they are capable of conducting various machining operations, such as cutting, knurling, and grinding.

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Milling, Drilling And CNC Lathe

The horizontal turning center is a three-axis linkage, semi-closed-loop control, with C-axis indexing function and equipped with a power tool holder, with milling, drilling, tapping and other functions;

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Inclined Bed CNC Lathe

The electric spindle drive device has the advantages of small inertia, fast response, high power, high speed, high precision, and low noise. The spindle has a built-in encoder to achieve precise positioning and comes standard with the C-axis function.

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High Precision CNC Lathe

The ultra-high-precision curved gear clutch is used to precisely position the cutterhead to ensure sufficient turret rigidity, stability and durability under any cutting situation.

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High Speed CNC Lathe

It has 30-degree inclined bed saddle structure and rolling guide rail design and the overall funnel-type bed structure is more suitable for automatic line layout.

75 Degree Inclined Bed Heavy Metal Equipment

75 Degree Inclined Bed Heavy Metal Equipment

The X/Z axis screws are all pre-stretched structures, which can reduce the impact of temperature rise on screw accuracy during processing, and use high-speed and silent ball screws;

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Efficient Turning And Milling Center

It can achieve up to four-axis linkage of X, Y, Z, and C, and can process eccentric holes and mill wide slots and can be configured with dual spindles, dual tool holders, and programmable servo tailstock.

Pipe Thread Lathe

Pipe Thread Lathe

Pipe thread lathes have a variety of spindle diameters for a wide range of applications, and can provide a variety of hydraulic center frames.

Tilt CNC Lathe

Tilt CNC Lathe

E overall bed of Tilt CNC lathe has an inclined structure, which has good rigidity and stability, and has higher rapid movement speed and efficiency.

Linear Guide CNC Lathe

Linear Guide CNC Lathe

The linear guide CNC lathe is designed with an overall tilt of 45°, which has the characteristics of high rigidity and smoother cutting.

Advantages of Heavy Turning Center
 

Spindles with high torque and speed ensure fast, accurate, and aggressive metal removal
Second spindles offer rear finishing or sequential part processing
Rotary tool spindles ensure milling, drilling, and tapping performance in the machining center
Double spindle and double turret configurations provide innovative parts machining options
Full-circumference headstock brakes design
The Y-axis function offers a larger machining range for part geometry
Strong, built-in NC-controlled tailstock allow for automated processes
Hybrid roller guides provide durability and reliability for long-term accuracy
Optional deep hole drilling in boring bars ensures extremely productive machining
User-friendly, high functionality CNC control simplifies programming and increases productivity
Compliance of the bar feeder, gate loader, and articulated robot increases production and allows switching off lighting

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What are the Different Types of Turning?
 

Straight Turning

Straight turning involves the removal of metal from the external surface of a cylindrical workpiece. The cutting tool moves longitudinally along the workpiece, reducing its diameter. It is often used to ensure cylindrical workpieces have a consistent diameter along their length.

 

 

Taper Turning

In taper turning, the tool is not parallel to the axis of the lathe, but at an angle, allowing for the creation of conical shapes. This technique is commonly used to create machine tool spindles and drive shafts that require a tapered end for fitting components.

Facing

This operation involves reducing the length of a workpiece or creating a smooth end or face. The cutting tool moves radially across the end of the workpiece, removing material. It's used frequently to clean up the ends of parts or prepare surfaces for additional machining processes.

 

 

Parting

Parting or cutoff is the operation of cutting off a piece from a larger workpiece. It involves the creation of a narrow slot down to the center of the workpiece, ultimately separating a section of material. It is typically the final operation after the part is fully shaped.

Groove Turning (or Grooving)

This type involves cutting a narrow groove on the external or internal surface of the workpiece. Groove turning is commonly used for oil grooves, retaining ring grooves, and for parting off sections of a workpiece.

 

 

Thread Turning

This type involves cutting a helical groove of a particular pitch along the external or internal surface of a cylindrical workpiece. Thread turning is used to make screw threads for fasteners and other components requiring threaded features.

Boring

Boring is the process of enlarging a hole that has already been drilled or cored. It can improve hole accuracy and provide a smooth internal surface. It's used for finishing internal surfaces or preparing them for additional operations like thread turning.

 

 

Knurling

This operation produces a regularly shaped roughness on the workpiece surface, often to provide a better grip for handling. The knurling tool presses a pattern into the surface of the workpiece as it rotates.

Drilling

In a lathe, drilling is the operation of making a cylindrical hole by removing metal along the circumference of a pointed tool or drill bit. It's typically the first step in creating an internal feature that will be further refined by operations like boring or thread turning.

 

 

CNC (Computer Numerical Control) Turning

CNC turning employs computer programs to control the cutting tool's motion. It enables the creation of complex parts at high speeds and with high precision. CNC turning is particularly useful for producing parts with complex radial features or when tight tolerances are required

 
Turning Center Components
The Bed

The bed is the base of any machine tool and that is also true for the lathe and turning center. The other components of the turning center are mounted onto the bed, such as headstock, tailstock, slideways/cross slide. The rigidity of the bed is very important for machining accuracy, which is why it is often just one-piece cast iron. The turret and other components ride along the slideways or box ways alongside the bed.

The Carriage

The carriage is the component that provides support for the turret with the cutting tools the guideways and the feeding mechanism that is used to move the cutting tool against the workpiece. Its main parts are the saddle, cross-slide, and of course, the turret. Turning centers with live (driven) tool turrets can perform additional milling operations which makes them even more flexible.

The Headstock

Turning center headstockThe headstock incorporates the main spindle with the jaw chuck that holds the workpiece in place. The maximum diameter of the workpiece is determined by the spindle bore size. Traditionally, the headstock is located on the left side of the turning center. If you are using a chuck then the headstock can handle larger workpieces than could be fed through the spindle but you will be limited to automated part handling.

The Tailstock

Turning center tailstockThe tailstock is located opposite of the headstock, usually on the right side of the turning center's worktable. The main function of the tailstock is to give support to longer workpieces during the cutting operation. Therefore its position can be adjusted along the x-axis (also called lateral axis).

The Turret

Turning center headstockThe turret of a turning center holds multiple cutting tools and changes them if necessary by rotating around its axis. It is a small automatic tool changer.

 
What are the Technical Differences between Lathes and Turning Centers?
 

There is no hard and fast rule for making the distinction. Further muddying the waters is that CNC turning centers and lathes often look alike. Still, they usually refer to entirely different machines. Whether the lathe is a manual or CNC lathe, if it is capable of only two-axis (X and Z axes) machining, it is considered a lathe. The machine can perform operations including turning, facing, threading, knurling, drilling with the tailstock, boring, reaming, and taper turning. Still, each of these requires only the two axes and single spindles that are part of a lathe.

 
 

Lathes that include 3-axis, 4-axis, and 5-axis capabilities are known as turning centers, and they are an "evolutionary leap" from the CNC and manual lathes of the past. While traditional lathes rotate a workpiece as a cutting tool removes material to create a round part, multi-axis turning centers are far more versatile in their cutting ability. Adding the extra axes and twin spindles allows turning centers to perform operations beyond a traditional lathe's capabilities.

 
 

Turning centers have cutting tool turrets for automated tool changing, live tooling, efficient chip removal, and a fully enclosed design for added safety and to keep high-speed coolant inside. Using sub-spindles for milling and drilling on multiple axes allows parts to be completed in one setup, eliminating the need to remove a workpiece for secondary operations on another machine.

 

CNC lathes and CNC turning centers: what is the difference?

 

 

Although there is no formal distinction between lathes and turning centers, the former term is commonly used to refer only to simpler machines – designed for CNC turning operations alone. By contrast, the term "turning center" usually refers to machines that integrate milling or drilling capabilities or those with counter spindles to perform operations on the other side of the part.

 

A CNC lathe is simply turning; it's a 2-axis machine with X and Z axes with only one chuck. Opposite the chuck may be a tailstock to support the part, or in simpler designs, there is only the chuck itself.

 

A CNC turning center can incorporate milling capabilities, a secondary spindle, and a Y-axis to expand functionality. They are also called multi-tasking machines because they offer more than CNC turning. You can think of it as an evolution of the lathe. In the past, most people called such machines lathes. Still, as CNC machining became more complicated, they evolved into CNC turning centers after adding milling and counter spindles.

 
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Common Problems of Heavy Turing Center

Q: What is a CNC Turning Center? (Centre)

A: CNC turning centers are advanced computer numerically controlled machines. They can have 3, 4, or even 5 axes, along with a multitude of cutting capabilities, including milling, drilling, tapping, and turning. Often these machines have an enclosed setup to ensure any cut material, coolant, and components remain within the machine.

Q: What is the Difference Between CNC Turning Centers and CNC lathes?

A: CNC turning centers are more advanced forms of CNC lathes. Both are machine tools that rotate a bar of material, allowing the cutting tool to remove material from the bar until the desired product is remaining. However, lathes are typically only 2 axis machines and have just one spindle, whereas turning centers can have up to 5 axes and are far more versatile in terms of cutting ability. Furthermore, lathes do not have a protective enclosure around the machine, and simple do not have the high production capabilities of turning centers.

Q: What Are the Types of CNC Turning Centers?

A: There are two broad categories of CNC turning centers (centres), which include horizontal turning centers and vertical turning centers.
Horizontal turning centers are far more common than their vertical counterparts. And although the machines are nearly the same, vertical CNC turning centers have an advantage when it comes to parts that are heavy and short.

Q: What is the Difference Between a Machining Center and a Turning center?

A: Whereas a CNC Machining Center performs a rotating spindle operation, a CNC Turning Center performs a turning type operation.

Q: What is the difference between a lathe and a turning center?

A: CNC Turning and CNC Turning Center Basics
CNC turning centers and lathes may seem identical, but they generally refer to slightly different machines. Lathes generally only turn while turning centers can be more advanced. These machines can be capable of facing, threading, knurling, drilling, boring, reaming, and taper turning

Q: Which type of tool is used in a turning center?

A: Turning tools come in two types - rough turning tools and finish turning tools. Rough turning tools allow you to remove large portions of materials rapidly and efficiently. This is possible because of its small clearance angle and ability to withstand high cutting pressures
In contrast, the finish turning tools feature larger clearance angles and remove smaller portions of a workpiece, making them ideal for finishing operations.

Q: When is a Lathe Considered a CNC Turning Center?

A: While there is no hard and fast rule for making this distinction, a reasonable expectation for a CNC turning center commonly starts with a full machine enclosure. Next, the bed ways for the tailstock and carriage are separate sets which allows the tailstock and steady rests to be positioned as needed without interfering with the carriage and tool turret travels across the full length of the bed. In many cases, the position of the tailstock body can be programmed under CNC control.

Q: What are the different types of CNC turning Centres?

A: There are two basic types of CNC turning centers: the traditional horizontal type, which has been around for a long time, and the vertical type, which differs in the alignment of the spindle rotation axis.

Q: What Tools Are Used in the Turning Process?

A: The tools used in the turning process include single-point cutting tools to remove material from the rotating workpiece and a lathe or turning machine. The design of the turning tool varies based on the particular application.
The CNC turning process also uses CNC-enabled lathes or turning machines. The types of lathes used for turning include turret lathes, engine lathes, and special-purpose lathes.

Q: CNC Turning Center or CNC Lathe: Which is Right for Your Project?

A: The choice between a CNC lathe and a CNC turning center for a specific machining operation is dependent on a variety of factors, including prototyping needs, anticipated production rates, and cycle times. Currently, no single machine can fulfill all requirements in the desired cycle periods.
For smaller production runs and simple parts, the CNC lathe is a suitable choice due to its ease of setup and operation using either manual methods or CNC programs. However, for high-volume production and material removal, the CNC turning center is the better option. Despite requiring more setup time and being limited to CNC control, the CNC turning center offers greater flexibility in terms of automated operations and repeatability, making it a better choice for projects requiring versatility in machining capabilities.
In cases where a high output advantage is desired, a CNC turning center with additional capabilities such as milling capacity, Y-axis, and a sub-spindle, offers a significant advantage over a conventional CNC lathe. These additional capabilities make the CNC turning center more versatile and better equipped to handle a wider range of machining tasks.

Q: What are the two most common types of drills used on CNC turning centers?

A: Twist Drills: The most common type of drill bit, twist drills are designed for general-purpose drilling across a wide range of materials.
Center Drills: These are used to drill starter holes that will act as a guide for subsequent drilling or machining operations.

Q: What does a turning center do?

A: Commonly performed with a lathe, turning reduces the diameter of a workpiece to a specified dimension and produces a smooth part finish. A turning center is a lathe with a computer numerical control (CNC). Sophisticated turning centers can also perform a variety of milling and drilling operations

Q: What is a Turning Operation in CNC?

A: A turning operation in CNC (Computer Numerical Control) involves a process whereby (typically) bars of materials are held in a chuck and rotated. Excess materials are removed using a cutting tool until the final and desired shape is created. It is a subtractive manufacturing process since the desired item is created by the controlled continuous removal of material from the workpiece. CNC turning operations take place at a relatively fast speed. This speed makes the process relevant in the production of high volumes of parts.

Q: What is the Working Principle of Turning

A: The workpiece is rotated at high speed while a single point cutting tool traverses along the workpiece's surface, cutting off a thin layer of material.
The cutting action takes place at the point where the tool's cutting edge meets the workpiece.
This cutting speed, coupled with the feed rate (the speed at which the cutting tool moves relative to the workpiece), determines the shape and surface finish of the final product.

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