Anyang Qunzhi Machine Tool, formerly known as bosheng Machine Tool, has been established for more than 10 years. It now covers an area of 150,00 square meters and has more than 70 senior technicians and more than 300 technical personnel of various types.
It is a comprehensive machine tool manufacturing enterprise integrating machine tool R&D, manufacturing and technical consulting services.
Wide Range Of Application
Our products are used in many fields, such as Aviation, automobiles, ships, agricultural machinery, steel, engineering machinery, military industry, mining machinery, railway locomotives, mechanical processing, etc
One-Stop Service
- Pre-sales
We will select the machine tool model according to the customer's needs, confirm the technical agreement with the customer, and complete the customer quotation
- During sale
Track the details of machine tool purchase parts and workshop production and assembly details.
- After-sales
After receiving the user's fault report, the technicians will communicate online and provide a response within 24 hours and a solution within 48 hours.
Professional Technical Team
We have more than 70 professional technical engineers to provide professional services.
Advanced Equipment
We have professional equipment, such as Boring and milling machining center, CNC grinder, etc.
A CNC lathe(CNC turning machine) is a machine that spins material around a central spindle and a fixed cutting tool. Instead of being controlled by physical labor, the movement of your components is determined by coded instructions fed to a computer. Multiple stages may be set simultaneously, avoiding the need for your component to leave the lathe between producing and ensuring accurate cut placement.
Milling,Drilling And CNC Lathe
The horizontal turning center is a three-axis linkage, semi-closed-loop control, with C-axis indexing function and equipped with a power tool holder, with milling, drilling, tapping and other functions;
The electric spindle drive device has the advantages of small inertia, fast response, high power, high speed, high precision, and low noise. The spindle has a built-in encoder to achieve precise positioning and comes standard with the C-axis function.
The ultra-high-precision curved gear clutch is used to precisely position the cutterhead to ensure sufficient turret rigidity, stability and durability under any cutting situation.
Efficient Turning And Milling Center
It can achieve up to four-axis linkage of X, Y, Z, and C, and can process eccentric holes and mill wide slots and can be configured with dual spindles, dual tool holders, and programmable servo tailstock.
75 Degree Inclined Bed Heavy Metal Equipment
The X/Z axis screws are all pre-stretched structures, which can reduce the impact of temperature rise on screw accuracy during processing, and use high-speed and silent ball screws;
The main unit structure is optimized through structural analysis, and the dynamic rigidity of the bed is maintained during heavy cutting by reducing the height of the equipment;
Pipe thread lathes have a variety of spindle diameters for a wide range of applications, and can provide a variety of hydraulic center frames.
The overall bed of Tilt CNC lathe has an inclined structure, which has good rigidity and stability, and has higher rapid movement speed and efficiency.
The linear guide CNC lathe is designed with an overall tilt of 45°, which has the characteristics of high rigidity and smoother cutting.
Types of CNC Lathes
CNC lathes are classified into types by how many axes they have. They are available with different axes, allowing more complex parts to be produced without manually switching machines or tools. The different axes affect how the machined part or the tool can be positioned, rotated, and approached during the machining process.
2-Axis CNC Lathe
This basic CNC lathe machine has two linear axes that can perform outer diameter/inner diameter, basically cylindrical machining, and facing operations, or drilling and tapping at the center of the part. It has an X and Z axis and does not allow for milling.
4-Axis CNC Lathe
A 4-axis machine has an added Y-axis so that off-center machining operations can be performed. The fourth axis works well for more irregular and complex lathework.
3-Axis CNC Lathe
With a 3-axis CNC lathe, a C axis and life tool system are added, allowing the part to be positioned so that standard milling operations, boring, and tapping operations can be performed. Helical milling operations that require the slow sync rotation of the workpiece are possible.
5-Axis CNC Lathe
In 5-axis lathes, a second turret is added to a 3-axis CNC lathe. Such machines would then have two axes at each upper and lower turret plus the C-axis on the rotating spindle. This enables the use of two tools at the same time on the part, which drastically increases machining speed.
1. It guarantees higher precision and accuracy for every component;
2. The production speed significantly increases;
3. Costs and delivery times of finished products are cut down;
4. With the CNC lathe, a wide variety of parts can be machined, from the simplest to the most complex.
5. The margin for error is reduced to a minimum;
6. It is equipped with automated tool change, thus reducing machine downtime and machining time;
7. It is equipped with a fully enclosed or semi-enclosed guard, ensuring maximum safety for the operator;
8. The machining parameters are entered via a specific software and all machining proceeds automatically.
Components of CNC lathe
Machine Bed: The machine bed serves as the base of the machine on which all other components are mounted.
Main Spindle: The main spindle is made up of a spindle assembly and spindle drive system that includes motors, gears and the chuck. The main spindle receives the material and drives it through the process.
Sub-spindle: Sub-spindles, while separate from the main spindle, work in tandem with the main spindle to perform additional cutting operations to improve efficiency of the production process.
Chuck: Attached to the main spindle, the chuck grips the workpiece and rotates the workpiece throughout the process.
Guide Way: The guide way allows the main spindle and workpiece to move vertically and horizontally during the cutting process.
Headstock: The headstock has the main motor to drive the main spindle and can be adjusted for high torque at low speed.
Tailstock: The tailstock provides extra support for the other end of the component being produced. By providing force on the other end, the process can be completed smoothly.
Tool Turret: The tool turret consists of a number of different cutting tools that are used for a specific component.
CNC Controller: All CNC programs are stored inside the controller, which allows machinists to start and stop the machine, move axes, apply new programs and have overall control over the production process.
How Does a CNC Lathe Machine Work?
Design Phase: Initially, you, the operator, create a detailed design using CAD (Computer-Aided Design) software. This design includes all specifications for the desired part, from dimensions to shapes.
Programming: The CAD design is then translated into G-code, the programming language that CNC machines understand. This code instructs the CNC lathe on how to move, shape, and create the part.
Setup: Next, you set up the CNC lathe. This involves selecting and installing the appropriate cutting tools and securing the workpiece onto the machine.
Machining Process: The CNC lathe, guided by the G-code, begins the machining process. The workpiece is rotated at high speeds while the cutting tool is moved across two or more axes to shape the material.
Quality Check: Throughout the process, the CNC lathe monitors the cutting conditions and makes real-time adjustments to ensure precision. The final part is checked against the original specifications for accuracy.
Functions of CNC Lathe
CNC lathe machines have revolutionized the manufacturing industry, providing unparalleled precision and efficiency. These computer numerical control (CNC) machines are equipped with advanced technology that enables them to perform a wide range of functions, making them an essential tool for any machining operation.
One of the primary functions of a CNC lathe is turning. This process involves. rotating a workpiece while a cutting tool removes material to create a desired shape. The CNC lathe allows for precise control over the cutting tool's movements, enabling the production of intricate and complex shapes with minimal human intervention. This not only ensures consistent results but also reduces the risk of errors and increases productivity In addition to turning, CNC lathes can also perform other operations such as facing, threading, and drilling. Facing involves creating a smooth and flat surface on the workpiece, while threading is the process of cutting threads into the material. Drilling, on the other hand, involves creating holes of various sizes and depths. The ability to perform these functions on a single machine eliminates the need for multiple tools, saving time and resources.
Another important function of CNC lathes is the ability to produce highly accurate and symmetrical parts. The precision offered by these machines is crucial in industries such as aerospace and automotive, where even the slightest deviation can have significant consequences. CNC lathes can achieve tight tolerances and produce parts with consistent dimensions, ensuring compatibility and interchangeability.
Furthermore, CNC lathes are equipped with programmable controls that allow for automation and increased productivity. Operators can input the desired specifications and let the machine handle the rest. This not only saves time but also reduces the risk of human error. Additionally, CNC lathes can be programmed to repeat the same task multiple times, making them ideal for mass production.
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Common Problems of CNC lathe
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