Anyang Qunzhi Machine Tool, formerly known as bosheng Machine Tool, has been established for more than 10 years. It now covers an area of 150,00 square meters and has more than 70 senior technicians and more than 300 technical personnel of various types.
It is a comprehensive machine tool manufacturing enterprise integrating machine tool R&D, manufacturing and technical consulting services.
Wide Range Of Application
Our products are used in many fields, such as Aviation, automobiles, ships, agricultural machinery, steel, engineering machinery, military industry, mining machinery, railway locomotives, mechanical processing, etc
One-Stop Service
- Pre-sales
We will select the machine tool model according to the customer's needs, confirm the technical agreement with the customer, and complete the customer quotation
- During sale
Track the details of machine tool purchase parts and workshop production and assembly details.
- After-sales
After receiving the user's fault report, the technicians will communicate online and provide a response within 24 hours and a solution within 48 hours.
Professional Technical Team
We have more than 70 professional technical engineers to provide professional services.
Advanced Equipment
We have professional equipment, such as Boring and milling machining center, CNC grinder, etc.
A gantry machining center refers to a machining center where the spindle axis Z axis is set perpendicular to the worktable, and its overall structure is a large machining center machine consisting of a gantry structure frame with double columns and a top beam, with a crossbeam in the middle of the double columns. It is particularly suitable for processing large and complex-shaped workpieces.
The gantry type machining center is a new type of processing technology, and its main work is to compile processing programs, which means to turn manual work into computer programming, and to compile all the process processes, process parameters, and displacement data to be processed into a program, which is used to control the machining of the machine tool.
The machining process of the gantry machining center is basically the same as that of ordinary machine tools in principle, but the entire process of numerical control machining is automated.
It is especially suitable for processing box parts and miscellaneous-shaped parts in the automotive, aerospace, metallurgical mining, machine tool manufacturing and other industries.
It has the latest machine structure, modular structure design, and the best machine tool rigidity. And the bridge-type gantry structure occupies about 56% of the area of the traditional mobile workbench.
It adopts a long-span and high-rigidity gantry welded beam with a cable fine-tuning mechanism, which effectively solves the problem of long-term low accuracy and inability to adjust long-span beams.
This series of models adopts a fixed gantry frame and a movable workbench structure. It has the characteristics of high rigidity, high precision, large torque, and good dynamic characteristics;
It can perform high-precision cutting on planes, curved surfaces, parallel hole systems, orthogonal hole systems, etc. in three-dimensional space to complete milling, boring, drilling (drilling, guarding, reaming), tapping.
It is suitable for machining in fields such as valves, auto parts, civil aviation, engineering machinery and other industries.
The basic parts of the machine tool are made of high-quality high-strength cast iron and gantry frame structure. The whole machine has good rigidity, shock resistance and accuracy maintenance.
It is suitable for precision processing of large workpieces such as aerospace, automobiles, textile machinery, molds, packaging machinery, and mining equipment, and can automatically complete complex processing of multiple processes such as milling, drilling, boring, and tapping.
Precision Redefined
Gantry machining centers epitomize precision engineering in the manufacturing domain. The synergy between a robust frame structure, cutting-edge control systems, and high-performance components results in machining operations that epitomize accuracy and repeatability. The intricate details and complex geometries achieved with gantry machining centers set a new benchmark for precision machining in industrial applications.
Empowering Productivity
At the heart of gantry machining centers lies a potent capability to enhance productivity manifold. Equipped with high-speed spindles, adaptive cutting tools, and multi-axis functionalities, these machines execute intricate operations at accelerated speeds. The integration of simultaneous machining processes within a single setup optimizes production cycles, amplifying productivity levels and driving operational efficiency.
Versatility
Gantry machining centers stand as a versatile workhorse, adept at tackling a diverse array of materials and machining techniques. From precision milling to intricate shaping, these machines exhibit a versatility that transcends traditional machining boundaries. The adaptability of gantry machining centers to cater to a spectrum of manufacturing requirements underscores their significance across a wide range of industrial sectors.
Scalability and Customization
The modular design ethos of gantry machining centers facilitates scalability and customization to align with specific operational demands. Whether small-scale workshops or large-scale manufacturing facilities, these machines can be tailored to accommodate varying production volumes and requirements. This scalability ensures optimal resource utilization, streamlining operations, and fostering efficient production workflows.
Safety as a Cornerstone
Safety forms a fundamental tenet in the design and operation of gantry machining centers. Enclosed workspaces, automated tool changeovers, and real-time monitoring systems create a secure working environment that prioritizes operator safety. By mitigating potential risks and hazards, gantry machining centers elevate workplace safety standards, fostering a culture of operational excellence.
Holistic Cost-Effectiveness
Gantry machining centers epitomize a harmonious blend of advanced capabilities and cost-effectiveness. The precision-driven operations, reduced material wastage, and streamlined production workflows translate into tangible cost savings and enhanced return on investment. The long-term benefits accrued from investing in gantry machining centers underscore their value proposition as a cost-effective manufacturing solution.
Fusion with Automation
Gantry machining centers seamlessly integrate with automation technologies to herald a new era of efficiency and productivity. Automated tool changers, robotic workpiece handling systems, and intelligent control interfaces orchestrate a symphony of automation, optimizing machining processes and augmenting output levels. This amalgamation of gantry machining centers with automation technologies heralds a paradigm shift in industrial manufacturing practices.
There are three main types of gantry machining centers: horizontal, vertical, and double-column. Horizontal gantry machining centers have a horizontal spindle that is parallel to the ground. Vertical gantry machining centers have a vertical spindle that is perpendicular to the ground. Double-column gantry machining centers have two columns that support the spindle, one on each side.
Each type of gantry machining center has its own advantages and disadvantages. Horizontal gantry machining centers are typically more expensive than vertical or double-column gantry machining centers. However, they offer a larger work envelope and higher cutting speeds. Vertical gantry machining centers are less expensive than horizontal gantry machining centers, but they have a smaller work envelope and lower cutting speeds. Double-column gantry machining centers offer the best of both worlds – they have a large work envelope and high cutting speeds – but they are also the most expensive type of gantry machining center.
Features of Gantry Machining Center
Adaptability
Gantry machining center has always been a classic and practical machining center series. Since its debut in the industry, it is a highly developed machine. It can handle many heavy-duty precision machining tasks on large and hard workpieces without the need to immediately transfer the machined workpieces to other milling centers during the machining process. In the early days of the slow development of the machinery industry, the machine tool center was developed from the milling machine in the middle of the last century. Since then, the progress of the gantry machining center has been very smooth, and the gantry CNC machining center has been widely used in various industries. Because of its strong adaptability, it has made great contributions to the world's industry.
Swift and Smart
In fact, the gantry CNC machining center is more like an advanced milling machine with excellent functions. The milling process of the gantry CNC machining center is a process in which a rotating tool is used to push the tool into one or more workpieces to remove the workpiece material, just like an ordinary milling machine. At the same time, this processing method can be completed in different directions. Generally speaking, an ordinary machining center installs at least three shafts as its basic components on the basic components.
In addition to turning, milling on gantry CNC machines also covers a wide range of operations, from single small parts to heavy and large milling operations. Similar to turning, milling is one of the most commonly used machining methods, which can achieve precise tolerances within precise requirements. In other words, the application and practicability of machining centers stimulated the development of milling methods, and later became very popular in industries that require strict machining accuracy.
Application of Gantry Machining Center
Car Manufacturer
In the automotive field, gantry machining centers are used in the production of molds and various parts. Their high-speed machining capabilities, combined with the ability to handle large workpieces, help increase the efficiency and precision required for automotive parts production.
Mold Making
Gantry machining centers are widely used in the mold manufacturing industry for the precise production of complex molds. The machine's stability and rigidity enable it to achieve tight tolerances and fine surface finishes, which are critical in the manufacture of plastic injection molds and stamping dies.
Energy Sector
For the manufacture of components used in the energy sector, gantry machining centers are used to process large and complex parts, such as turbine components, generator components and structural elements of power plants. The machine's rugged construction ensures reliable performance in heavy-duty machining applications.
Heavy Machinery Manufacturing
Industries involved in the production of heavy machinery, such as construction equipment and industrial machinery, benefit from the capabilities of gantry machining centers. These machines are used to process large and heavy components, ensuring precision and efficiency in the manufacturing process.
Marine Industry
In shipbuilding and offshore engineering, gantry machining centers are used to process ship components, propellers and other critical parts. The machine's versatility enables efficient and high-precision production of a wide range of marine components.
Medical Device Manufacturing
In medical device manufacturing, precision is critical in producing components such as orthopedic implants, surgical instruments and medical devices. Gantry machining centers help produce these parts with high precision and repeatability, meeting the stringent quality standards required by the medical industry.
Die Casting and Casting Applications
Gantry machining centers are used in die casting and foundry applications for machining large molds and cores used in the casting process. These machines help achieve precise dimensions and surface finish on these molds, ensuring the quality of cast parts in industries such as automotive, aerospace and general manufacturing.
General Metal Processing
In addition to specific industries, gantry machining centers are also used in general metal processing for tasks such as milling, drilling and cutting various metal components. Their versatility makes them suitable for a variety of metal fabrication applications, helping to increase the efficiency and precision of metal processing processes.
Research And Development
In an R&D environment, gantry machining centers are used for prototyping and experimental machining. These machines provide researchers and engineers the flexibility to create and test complex components so that new products and technologies can be developed and improved.
What Is The Difference Between A Gantry Milling Machine And A Gantry Machining Center ?
Different Processing Functions
- Gantry milling machine: Multiple milling cutters can be used on the gantry milling machine to process the surface at the same time, and the machining accuracy and production efficiency are relatively high.
- Gantry machining centers: There are fixed beam type (fixed beam, workbench movement/rotation), moving beam type (beam moving up and down, workbench moving back and forth), moving column type (workbench fixed, gantry moving), crane type (workbench fixed, beam moving) There are also the above composite forms of multi-type gantry machining centers.
Different Applications
- Gantry milling machine: It is suitable for machining the plane and bevel of large workpieces in batch and mass production.
- Gantry machining center: Suitable for processing large workpieces and workpieces with complex shapes.
The Functional Structure Is Different
- Gantry milling machine: The beam and column are not equipped with a planer tool holder but a milling tool holder with a headstock, and the reciprocating movement of the longitudinal table of the gantry milling machine is not the main movement, but the feed movement, and the rotational movement of the milling cutter is the main movement.
- Gantry machining center: The workbench of the gantry machining center is basically rectangular.Large castings such as workbench, bed, column, beam and ram are made of cast iron or welded parts. The inner cavity of the castings is a honeycomb composite arrangement structure with advanced design. They are all aging and secondary tempering treatment to eliminate residual internal stress and stabilize the material to ensure the stability of the workpiece machining accuracy and the life of the machine tool.
Our Factory
Common Problems of Gantry Machining Center
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